Raising a Norman Helmet

Making a Norman Helm

Table of Contents

Being a narrative of the adventures of E. Thing, esq., as he strives to make a reproduction of an 11th century head defense the old-fashioned way — by hitting a single piece of steel many hundreds of times, until it looks helmet-like. Descriptions of work methods, alternating with digressions on the authenticity — and sanity — of certain techniques. A liberal salting of photographs, showing graphically to what lengths some people will go to get a little attention.

Part 1: Introduction, Design Considerations, Material Preparation

Musings on Why I Do This Kind Of Thing. Choosing a style and size of helmet to reproduce. Choice of materials. Sizing, cutting out, and preparing blank for work.

Part 2: Initial Sinking of the Bowl

Why sink at all? Tools: sheet metal forge and sinking blocks. Doing the first sinking pass.

Part 3: Finishing the Sinking of the Bowl

Finishing shallow sinking. Checking dimensions. Knocking in the “proto-peak”.

Part 4: Initial Raising

Raising tools. Measuring and marking the bowl. Doing the first raising pass. Thoughts on how to hold, and how to hit, the work.

Part 5: Raising, Continued

The first raising course, completed. The careful dance around the helmet’s edge. Dealing with crimps. Starting to raise the “true peak”.

Part 6: Raising, Concluded

More raising, and still more. The making and use of little stakes, and templates. We achieve design dimensions.

Part 7: Rough Trimming and Bouging

Paying for our fun with exacting work. Rough-trimming the helmet, and tapping it many times with a small hammer until ready to grind.

Part 8: Grinding, and Making a Decorated Nasal

Grinding the helmet skull until smooth. Commencing work on a nasal, of large cruciform shape, and accented with a simple silver inlay.

Part 9: Final Finishing, Assembly, and Installation of a Liner

Buffing to high lustre. Nailing on the nasal. Preparing and nailing in brow band. Cutting out and sewing in leather lining.

The Finished Helmet — Large Picture

Along with a few final thoughts.