
Braid Twist
Demonstration by Bill Epps.
http://www.besmithy.com
October 14, 1999
Bill-Epps :
20:31:05
Tonight we are doing a braid twist( atwist that looks like a braid)verry inpressive at a show
Bill-Epps :
20:35:30

Bill-Epps :
20:37:00
I atart with a bar of 1/4″ iron 24″ long, and mark the center. (Any size will work, I just happened to be using 1/4″ on this piece)
Bill-Epps :
20:37:10


Bill-Epps :
20:38:13
fold each end back on itself, where the ends meet at the center.
Bill-Epps :
20:38:30


Bill-Epps :
20:40:09
Twist each end the same number of turns in the same direction. (In this 6″, I grab an inch in the fice and put 4 turns on it clockwise)
Bill-Epps :
20:40:31

Bill-Epps :
20:41:30
Now bend it in 1/2. Still just one piece of metal.
Bill-Epps :
20:42:36


Bill-Epps :
20:44:23
Flux and weld the ends (I forge weld these when I am out putting on a demo – if you make up in shop you can mig weld, stick weld them – just heat it up, hammer the welds out and noone but you knows it) Weld Both ends
Bill-Epps :
20:44:59


Bill-Epps :
20:47:31
After both ends are welded (remember when you are working a weld, keep it at or near a welding heat), take a good even heat, and twist the opposite direction 1/2 as many turns as you went in the first direction. If you went clockwise, go counterclockwise.
Bill-Epps :
20:47:49

Bill-Epps :
20:49:06
It will look something similar to this, don’t have a photo for tonight. , but it looks like braided chain, (almost like magic)
Bill-Epps :
20:49:49
This makes a good handle for anything. Any QUESTIONS.
bobby :
20:51:01
Bill are you using gas or coal
Bill-Epps :
20:51:40
Coal on this.
scott :
20:51:20
what kind of flux do u use
Bill-Epps :
20:53:50
I use 20 Mule Team Borax as a flux (always) when doing forge welds. -Flatthumb, I go clockwise on first ftwists, just out of habit, on both ends, yes it is the same direction.
flatthumb :
20:51:29
Bill, did you say twist the same direction on each end when you first make the folds?
Chuck-Robinson :
20:52:09
Bill, how would it look if you used square stock instead of round stock
flatthumb :
20:54:42
Okay, and approximately what diameter does this make?
Bill-Epps :
20:58:12
Flatthumb, this makes about 3/4″ Diameter. Scott I haven’t had good luck at all with Anthricite Coal. It won’t coke up, and makes a soupy mess in the bottom of the forge when I tried to weld. I really can’t recommend it. Using Antrhicite takes a different style of forge than what I have.
scott :
20:54:48
can u forge weld with anthricite caol
Bill-Epps :
20:56:26
/Tim-Glidewell Scott, I haven’t had very much luck with trying to use anthricite coal. The anthricite I had never did form any coke, just big puddle of soup down in bottom of forge, and did not work well at all.
Ntech :
20:54:58
Bill, what is the add on price for that type of handle?
bobby :
20:56:02
Bill you said you do this at a near welding heat
Bill-Epps :
20:59:29
N-tech, it is hard to say, it just d epends on what you are addig it to. On fire tools I usually ad 50% to the piece.
scott :
20:59:40
what do u mean coke up
Bill-Epps :
21:01:45
When the oils and gases burn off of coal, it forms coke, of good coal. The coke and forced air gives you the high intense heat.
Bill-Epps :
21:00:49
The thing about this one here, it is all done with one piece of iron, but it .
Bill-Epps :
21:02:56
I use good grade of bituminus coal. A good smithing coal will have less than 1% sulphur less than 2% ash, and a BTU yield of between and 13,000 and 15,000 BTU